The Basic Operation And Processes Of Carbonated Drink Filling Machine

After the processing system, the filler is the core of any carbonated drink handling line in a brewery plant.

Whether it is a simple 6-head rotary filler or a high-speed multilane linear machine with a stack filtration chamber, the filler is the center of line activity.

The emergence of the carbonated drink filling machine in the last century is an example of the success of the beverage industry. Now more beverages (including a carbonated drink) are being sold in plastic.

Packaging materials and package sizes have changed, and many manufacturers are now offering different lines of equipment for use with more than one kind of packaging.

Apart from shortening the cycle time by the machine, a higher level of hygiene for longer shelf life and ambient storage is achieved. Also, this has greatly won back consumers' confidence, which was lost over some time in the past.

However, for your efficient beverage filling machine, you need to source for a professional manufacturer with reputable and proven outstanding performance.

Currently, beverage packaging uses different technologies. The most common packages are those produced from hot and cold technologies.

Hot Filling

This technique is practically used for glass packaging only. This is one of the technologies employed in the past and is still used.

The carbonated drink is filled into the bottle at 85 °C then covered. Pasteurization and cooling of the tunnels follow until it becomes stabilized.

This process has a long phase of pasteurization of the products. This leads to some organoleptic changes and vitamin losses.

Cold Filling

Cold filling operation and process follow three basic technologies. Below are the 3 basic technologies involved:

1. Iso-barometric Fillers

 The Iso-barometric system is applied to carbonated drink when the packaging is made of polyethylene terephthalate (PET) or glass. Followed by capped and pasteurized in the tunnel.

The filling is done at 3 ºC or 4 ºC. The tunnels are longer than the ones used in the conventional hot filling.

2. Ultra-clean System

This system is applied to low temperature filling beverages, and where environmental conditions are very strict. The ultra-clean system gives rise to a product with a short shelf life of about 30 days and is distributed under cool conditions.

These products are of high quality, "pasteurized flash" and applied for carton and PET packaging.

3. Sterile filling

According to professionals in the industry, sterile filling remains the best and reliable product in filling carbonated drinks.

How? It's simple! Nutritional qualities, organoleptic and shelf life are retained via this process.

Placing your hand on technology like this, the different filling systems get the packaging sterilized first before filling it.

The sterilization reagents such as peroxide and acetic acid must then be dried properly to remove any traces before filling.

The sterility of the filling atmosphere is achieved by filtering the air and sterilizing at high temperatures.

Conclusion

Basically, the ingredients for carbonated drinks need not be deteriorated during the filling process.  And this can only be achieved by careful selection of the best fill system and by following the handy information mentioned above. 

Beyond all these also ensure that you carefully source for a reliable carbonated drink filling machine manufacturer for all your brewery plant projects.